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PECB QMS ISO 9001:2015 Lead Auditor Sample Questions:

1. Put the following steps of a third-party audit into the correct sequence in which they happen.

2. An internal auditor of a manufacturer of polystyrene packaging products for the electronics industry raised a nonconformity against section 10.3 of ISO 9001 in Report IA202. The nonconformity (NC 3) stated:
"The reject rate of 'finished' product of 9.7% needs improvement as it doesn't meet the stated objective of top management of 5%." Just before the Closing meeting of a third-party audit, the audit team leader is invited to a meeting with the Quality Manager. He tells the audit team leader that a member of the audit team was seen taking photographs of the factory on his phone during the day and wants him suspended from the Closing meeting with any nonconformities raised by him rescinded. The issue of photographs was not discussed during the opening meeting.
Select the three options for how the audit team leader might deal with this situation.

A) Insist that the nonconformities must stand since they have been agreed by the team from other evidence gathered
B) Apologise for the situation and ensure the Quality Manager that all photographs will be deleted during the Closing meeting
C) Delay the Closing meeting until the audit team leader has consulted his audit programme manager at Head Office
D) Advise the Quality Manager that the auditor will be reported to Head Office
E) Advise the Quality Manager that he, as audit team leader, needs to speak to the auditor about the situation and he will report back to the Quality Manager once this is done
F) State that the auditor will take no further part in the audit and all his photographs will be deleted

3. The following are stages of an audit, put them in the order they would be conducted.

4. An internal auditor of a manufacturer of polystyrene packaging products for the electronics industry raised a nonconformity against section 10.3 of ISO 9001 in Report IA202. The nonconformity (NC 3) stated:
"The reject rate of the finished product of 9.7% needs improvement as it doesn't meet the stated objective of top management of 5%." As the third-party auditor reviewing the internal audit process, you come across the nonconformity. For corrective action, the Quality Manager conducted an investigation into the reject rates. He reported that the collection baskets for products ejecting from the moulding machines were not large enough. About 6% of products fell onto the wet and dirty factory floor. Management stated that replacing the baskets was too costly and ordered the Maintenance Manager to ensure that the floor was kept clean and dry to prevent rejects. The auditor later checked the factory floor, which was wet and dirty in places.
From the following nonconformities, select three that the auditor could raise to ISO 9001.

A) 9.2.2 - Report IA202 contained a poorly worded nonconformity (NC 3).
B) 7.3 - Staff were not aware that products were falling onto the factory floor.
C) 10.2.1 - Conduct of an investigation was not sufficient to understand the cause of the nonconformity.
D) 7.1.1 - The organisation failed to provide the required resources to prevent nonconforming products.
E) 8.6 - Dirty products were released to the customer.
F) 7.1.4 - The factory environment is not suitably maintained to prevent dirty products.
G) 10.3 - The organisation did not continuously improve. Reject rates were unchanged.
H) 8.5.1 - Production operations were not properly controlled to avoid reject products.

5. In the context of a management system audit, identify the sequence of a typical process for collecting and verifying information. The first one has been done for you.
To complete the sequence click on the blank section you want to complete so it is highlighted in red and then click on the applicable text from the options below. Alternatively, drag and drop the options to the appropriate blank section.

Solutions:

Question # 1 Answer: Only visible for members

Question # 2 Answer: A,E,F

Question # 3 Answer: Only visible for members

Question # 4 Answer: D,F,G

Question # 5 Answer: Only visible for members